Ingénierie@Lyon helps introduce a new set of tools to improve brake pad manufacturing quality

Partnership with Ingénierie@lyon Carnot Institute, Renault et SMW Autoblok

A piece of clamp jaw manufactured using direct metal additive processing increases existing machining productivity.

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Partnership with Ingénierie@lyon Carnot Institute, Renault et SMW Autoblok

Ingénierie@Lyon helps introduce a new set of tools to improve brake pad manufacturing quality

A piece of clamp jaw manufactured using direct metal additive processing increases existing machining productivity.

Supporting Innovation

The clamp jaw placed over the chuck must be as light as possible to avoid strong clamping centrifugal forces during machining operations. Indeed, a heavier clamp would exacerbate tightening of the workpiece with induced deformations. IPC*, as part of Ingénierie@Lyon Carnot Institute, worked to make the holding clamp, manufactured by chuck specialist SMW AUTOBLOCK, lighter. The combined topological optimisation/metal additive processing has reduced the clamp weight by 50%, allowing for a reduced tightening. Therefore eliminating the risk of distorted brake discs during the machining process. Renault thus managed to improve process capability while ensuring quality of the brake pads

*IPC = Innovation, Plastic Technology, Composites

3D image of the optimised chuck/clamp piece (shaded areas represent cut-outs only possible using  metal additive processing)

 

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The client needs

Renault and SMW Autoblock have been faced with many obstacles in reducing the piece of clamp jaw, while maintaining its mechanical properties for a firm holding of the machined brakes. They subsequently turned to the IPC Technological  Centre as part of the Ingénierie@Lyon Carnot institute. Using the OptiStruct structural analysis solver from Altair Hyperworks, the teams first re-examined design topological optimisation, so as to respond to the main requirements of improving mass and resistance constraints. The geometrically complex series part was subsequently produced using metal additive processing. The lighter clamp jaw is enabling to hold the machined part with better gripping conditions and a lower torque in comparable quality. As a result, Renault could increase productivity and reduce reject rates in production making allowance for improved ecological and economic balance.

Partnership

The Ingénierie@Lyon Carnot institute brings together both the IPC and 13 other reseach laboratories. The objective of its R&D spectrum is to develop  new materials and technologies for applications in the field of transport, energy and health devices. In addition to multidisciplinarity the Institute’s research partnerships support innovation of very small companies and large international groups alike, .
The IPC Technological Centre, could dramatically contribute to Renault’s and chuck maker SMW Autoblock’s venture by combining two of its competences, i.e. topological optimisation and laser metal fusion. Such valuable work has been acknowledged and revered by the professionals. The project has been awarded the 3DPrint trophy for best applications for metal additive manufacturing in June 2017.

 

Ingénierie@Lyon helps introduce a new set of tools to improve brake pad manufacturing quality Partnership with Ingénierie@lyon Carnot Institute, Renault et SMW Autoblok

A joint laboratory shared with Carnot TN@UPSaclay gives Sherpa Engineering entry into the autonomous vehicle market.

Partnership with TN@UPSaclay Carnot Institute and Sherpa Engineering

This type of joint partnership with a Carnot Institute provides the SME with both the flexibility and responsiveness needed. Such collaboration offers a very efficient tool for the design of AV’s.

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Partnership with TN@UPSaclay Carnot Institute and Sherpa Engineering

A joint laboratory shared with Carnot TN@UPSaclay gives Sherpa Engineering entry into the autonomous vehicle market.

This type of joint partnership with a Carnot Institute provides the SME with both the flexibility and responsiveness needed. Such collaboration offers a very efficient tool for the design of AV’s.

Supporting Innovation

For all the designers as well as engineers, modelling, simulation and control are key stages of the systems engineering process. Nevertheless, the design phase runs into feasibility and product depiction issues. To address these concerns, Sherpa Engineering and Carnot TN@UPSaclay (CEA LIST) have agreed to share their efforts in terms of research and innovation capacities within a joint laboratory. Such close co-operation has resulted in the development of ‘PhiSystem’, an innovative environment for the construction of models for complex process-oriented systems.Its key competitive advantage: by providing a function approach to derive the architecture and the components, the solution enables to integrate the most comprehensive complex systems. Customisable and SysML-based1, PhiSystem is particularly used within the context of ADAS2 studies by Renault and the RATP Group3.

1. Systems Modelling Language
2. Advanced Driver Assistance Systems
3. Body responsive for the transport system in Greater Paris

 

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The client needs

Thanks to its workforce of about 100 employees Sherpa Engineering has been conducting engineering studies for 20 years. The SME was able to capitalise on its experience from hundreds of projects and have its own R&D facilities. This allows the enterprise to channel concerns quickly and efficiently from various clients subject to considerable competitive pressure across their lines of business. In order to respond to the biggest challenges facing AV’s, including in terms of complex issues at both a reliability and safety level, there was a need to further develop an appropriate and most productive framework. To increase interactivity over several years, Sherpa Engineering and Carnot TN@UPSaclay (CEA LIST) have mutually agreed on a joint laboratory so as to reduce the information exchange and validation phases. Undertaken in close synergy, the  developments are more rapidly achieved and are directly processed as required. The PhiSystem environment streamlining the various processes has emanated from the choice of both Papyrus4 as a tool and SysML as a modelling language, and proximity of the teams. To meet its industrial customers' specific requirements, Sherpa Engineering can thus offer them a new and efficient engineering service, based on a standardised model-oriented methodology and status as a key expert in its field.

4. Papyrus : open-source unified modelling language tool

Partnership

The TN@UPSaclay (CEA LIST) Carnot Institute has developed a sought after know-how in the area of digital intelligent systems based on its own technological bricks. To help develop increasingly complex industrial systems, the Institute makes use of an easily customisable software/system engineering platform to suit the business needs. The Institute’s experience on this type of adaptive and responsive partnership with enterprises of all sizes have allowed it to suggest such initiative of a joint laboratory to Sherpa Engineering to exploit their complementary design and modelling skills. The launching of ‘PhiSystem’ during ‘#techday#cealist’ on 14th March 2017 has fully exposed the simultaneous time saved to make productivity improvements and cost-reduction opportunities, as well as shown the partnership approach to be valid and innovating.
The joint laboratory is a major asset for the SME as it contributes to maintaining its digital engineering leadership position: PhiSystem has made quite a splash among the French professionals giving Sherpa Engineering an entry into the Japanese market.

A joint laboratory shared with Carnot TN@UPSaclay gives Sherpa Engineering entry into the autonomous vehicle market. Partnership with TN@UPSaclay Carnot Institute and Sherpa Engineering

Through the STAR Carnot Institute, science meets amateur and pro football players

Partnership with STAR Carnot Institute & Wizwedge

With the support of The Carnot Institute of Sport Science a passionate entrepreneur gives players a fair advantage with its newly launched customisable and high-performance shoe while keeping them safe from injury.

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Partnership with STAR Carnot Institute & Wizwedge

Through the STAR Carnot Institute, science meets amateur and pro football players

With the support of The Carnot Institute of Sport Science a passionate entrepreneur gives players a fair advantage with its newly launched customisable and high-performance shoe while keeping them safe from injury.

Supporting Innovation

Shoes with a customisable design aimed at improving specific sporting activities are current trend. The technique often involves moulding a sole as a carbon copy of the player’s own footprint for better postural balance and ideal comfort. The Wizwedge shoe concept offers an innovative technology mixing ergonomics with customisable options, where a partly removable Wedge, a component of the outer sole, a so-called technological space, adapts to each individual.

The instant hit with professional male and female football players laid out a concrete basis for the brand to open its first online store. Amateur football players can now benefit from biomechanical features for cushion, medium or dynamic exercises.

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The client needs

Wizwedge has stemmed from the talent and interest of Jean-Luc Guer, an experienced football player. As far as he is concerned, the shoe is one of the major elements holding the key to the player’s footballing skills. Turned podiatrist, Jean-Luc Guer keeps contact with top athletes, while trying to develop and upgrade such outdated gear. He regularly tests and strives to improve his concept that would result in a shoe featuring the WedgeBox®, holding the removable Wedge. Once clarified, Jean-Luc Guer had to determine the ideal shape of the sole for perfect posture, improved balance and stability, to prevent injuries, at the same time, enable better performance. Located in Marseilles, the SME can make use of the Laboratory of Applied Biomechanics’ resources for his incisive analysis. Such co-operation has been awarded the First Prize for Sport & Health Innovation 2016.

Partnership

The STAR Carnot Institute places 8 Research units in the same organisational grouping revolving around sport, health and wellness. Among these, the Laboratory of Applied Biomechanics (LAB) provides researchers with a cross-cutting and multidisciplinary approach between Engineering Science and Medicine. Beside the usual aspects of the human body, the LAB investigates prevention and rehabilitation of traumatic injuries. It made therefore absolute sense for the LAB teams to get involved by endorsing the Wizwedge concept. All relevant platforms were made available to the SME to conduct studies, i.e. bone vibration frequencies during typical exercise regimens, human motion captures and numerical simulations. The LAB has carried out static and dynamic postural behaviors of all types of football players. Through his business expertise, the LAB has managed to determine the characteristics of one of the biomechanical elements able to respond to the various types of practices. The OEM (Original Equipment Manufacturer), for its part, can build upon such positive results by expanding innovative products from a fairly restricted distribution network into more appropriately priced lines fully accessible to amateurs.

Through the STAR Carnot Institute, science meets amateur and pro football players Partnership with STAR Carnot Institute & Wizwedge

Effidence innovation gets boosted thanks to Irstea

Partnership with Irstea Carnot Institute-Effidence

Thanks to Agile methodology, the Irstea Carnot Institute multiplies prototypes. The SME is therefore exploiting research results to fulfil the farmers’ and military’s needs.

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Partnership with Irstea Carnot Institute-Effidence

Effidence innovation gets boosted thanks to Irstea

Thanks to Agile methodology, the Irstea Carnot Institute multiplies prototypes. The SME is therefore exploiting research results to fulfil the farmers’ and military’s needs.

Supporting Innovation

Integrated innovation aims to find innovative solutions by integrating a variety of technological modules. Such approach has been applied to the agricultural robot EffiBOT, a fully automated trolley that follows the operator. Launched by Effidence, this robot has been honoured with the Integration Award at the National Robotics Competition supported by the French Ministry of Industry in March 2017. Beyond the development of a ground-breaking technology, the SME has strived to venture into new markets by optimising research and prototyping stages in co-operation with Irstea. Recognised for its expertise in the logistics sector, the 11-employee SME demonstrates as such its ability to tap into the military and agricultural markets. Considering that both are constantly seeking the most cost-effective solution to overcome not easily predictable all-around encounter situation-aware applications.

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The client needs

The project starts in 2009 when Effidence is established to use research results of a data-fusion module with limited computational resources in the field of security and remote surveillance. The first collaborative robot was designed for logistics applications. The SME provided its very first robots to international logistics stakeholders in 2016. To be able to respond to the needs of  agricultural and military applications the trolley must position in regard to the operator’s position and act in complex and not easily predictable environments. Irstea’s capacity to apply Agile methodology in co-operation with the Institut Pascal’s teams allows for rapid prototyping and strongly-noted achievements while taking account of the constraints specific to such operating environments. Therefore making it easier for Effidence to convince with high-performance prototypes.

Partnership

The Irstea Carnot Institute responds to industrial issues and societal challenges in agricultural and environmental areas. Its dedicated co-operation has led to the development of an intelligent tracking system fitted with 3 UWB radio beacons (2 on the robot and 1 for the user followed by that robot). Such ultra-wideband tracking system covers environmental interference data transmission applications in a variety of significantly disrupted environments. The processing is driven with lesser resources used by the database data-fusion module and linked algorithms. One key feature of the partnership, which enables Effidence to be identified and recognised in the field of collaborative robots, is motivated by the use of agile iterative methods. Testing, assessing, abandoning, engaging into projects about new prototypes and developing applications to specific usage is made possible through the vital assets of the Institute. Irstea’s active support still continues during sales presentations.

Effidence innovation gets boosted thanks to Irstea Partnership with Irstea Carnot Institute-Effidence

New MultiX X-ray spectrometer detects nitromethane from water

Partnership with Leti Carnot Institute - MultiX

Thanks to Leti’s various skills, the combination of reduced stage security inspection process and travel safety is attracting both the airport authorities and other sector industries.

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Partnership with Leti Carnot Institute - MultiX

New MultiX X-ray spectrometer detects nitromethane from water

Thanks to Leti’s various skills, the combination of reduced stage security inspection process and travel safety is attracting both the airport authorities and other sector industries.

Supporting Innovation

How can we differentiate water from nitromethane in liquids? While conducting R&D to resolve such delicate matter, a Grenoble Isère-based business realised that it was able to concretely fulfil the issue of heightened security checks at airports. The use of the MultiX X scanner is becoming routine procedure to discriminate liquids in baggage. The main innovation rationale behind such technology is to fast-scan via efficient photodetection all screened photons rather than just a fraction passing through the scanned item. The detection sensor is an unparalleled source of information which has driven the American Authorities at US airports to use such technology to improve detection of explosives in hand-held baggage.

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The client needs

MultiX has been utilising X-ray spectrometric detection technology since 2010 for non-destructive inspection and security screening to identify substances.
Their teams, widely dedicated to R&D, have given themselves the objectives of providing a reliable solution with reference to baggage screening that can be directly integrated to industry. To succeed in this increasingly competitive market, MultiX needed a partner capable of providing a major technological advance to offset the competition. The SME with 18 employees was able to develop in concert with Leti Carnot institute (Cea Tech) the entire workflow for processing X-ray spectrometry data. Such guarantee ensures detection of explosive compounds while making easier the traveler’s experience.

Partnership

The Leti Carnot Institute has strived to maintain world-class imaging, notably health care radiography, expertise. The teams’ ability for spectrometric measurement of gamma- and X-ray using high quality sensors paired with information extraction algorithms have consequently been shared with their MultiX counterparts. Spurred on by Leti regarding their patent management, the SME has the competitive advantage to deal with faster development while creating jobs to support international business. The ME100 detector easily integrates into the clients’ scanning systems. Thus benefiting key security operators at sensitive locations or places with industrial activity.

New MultiX X-ray spectrometer detects nitromethane from water Partnership with Leti Carnot Institute - MultiX

SFH transforms machining sludge into valuable metal briquettes.

Partnership with Cetim Carnot Institute - SFH

Both SFH and Cetim develop a cost-effective and sustainable alternative to minimising, even eliminating, waste landfill for the industry sector.

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Partnership with Cetim Carnot Institute - SFH

SFH transforms machining sludge into valuable metal briquettes.

Both SFH and Cetim develop a cost-effective and sustainable alternative to minimising, even eliminating, waste landfill for the industry sector.

Supporting Innovation

As far as SFH is concerned, waste management must translate into an immediate financial gain. This is the real origin of a wide range of specially designed filter presses dedicated to machining sludge. Inside factories processing high value materials, particularly those used in aerospace, sludge produced from surface grinding contains large amount of high-quality metal particles. The disposal of which is in effect a burdensome and costly process. Thanks to the ancillary filter presses supplied, SFH allows for significant on-site waste compaction for the industrial partner. The waste are turned into briquettes for re-integration into the production cycle or marketed as a product. Such innovation is not only important to industrial users but to service partners as well.

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The client needs

Founded in 1981, SFH experienced a shrinking economic activity in 2010. The SME contemplates at once the redirection of its operations and gradually focuses on recycling, in particular the valuable re-use of manufacturing waste. The Saint-Etienne-based SME turns to Cetim to blend its expertise and know-how in ultra high-pressure hydraulics with substantial multi-disciplinary resources, including the technical, legal and commercial aspects necessary to complete the project. Much closer than a partnership, such co-development and structured gain / risk sharing mechanism have resulted in the production of a series of several waste compactors since 2011.

Partnership

When SFH presents the idea, the Cetim Carnot Institute is already working toward the reprocessing of machining sludge. Cetim puts a proposal within the context of its ‘Innovation’ offer that focus on marketing and industrialisation studies by way of co-financing. Heavy investments to financing the venture are not required from SFH and the Cetim-managed project is progressing quickly. The range of machines manufactured by SFH for compacting sludge surface grinding, more generally manufacturing waste as well as sludge mixed with swarf, matches the various sectors of the industrial market segments. Sales increase dramatically, including through export, and hiring is on the rise for the start-up. In 2015, headcounts and revenue is double the 2009 figures.

SFH transforms machining sludge into valuable metal briquettes. Partnership with Cetim Carnot Institute - SFH

Azur Drones expands its business to deal with major natural disasters

Partnership with BRGM Carnot Institute - Azur Drones

Thanks to the technology transferred by BRGM the SME has been enabled to offer new high-added-value services.

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Partnership with BRGM Carnot Institute - Azur Drones

Azur Drones expands its business to deal with major natural disasters

Thanks to the technology transferred by BRGM the SME has been enabled to offer new high-added-value services.

Supporting Innovation

Remote aerial drone photography is now widespread practice. However, its relevance to landslide/rockslide disaster assessment remained to be seen. Up until now, cliff edge profile monitoring was performed using laser measurement from a fixed reference mark. The deviations between the two sets of measured data are being aggregated to produce disaster estimates. This approach, although reliable, is a rather costly, access-restricted and time-consuming task. By way of photogrammetry, the drone is able to capture images from different angles (diagonal, horizontal and vertical). An algorithm superimposes acquired images to build up the cliff contour resulting in a 2 cm-level mapping accuracy. The drone concept enables the necessary calculations in an expedient manner. It is as efficient also proving to be much more economical than laser measuring, while allowing for increased control promoting better protection.

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The client needs

As a result of the knowledge acquired by Azur Drones since 2012, the company has developed competence that is recognised by major clients in the construction and civil engineering as well as private security industries. The company associates the drone’s system reliability and economic benefits with data acquisition systems featured to suit any requirements. The SME compared drone measurements alongside laser measurements of changes on the same cliff edge position. Through the BRGM Carnot Institute’s computational tools the superposition of successive views per second of flight time has resulted in a densely accurate 3D point cloud generation fully consistent with the laser measurements. With such implementation of technology transfer by BRGM, Azur Drones is now in a position to provide detailed natural disaster assessments, which has created an opportunity to hire a specialist.

Partnership

The BRGM Carnot Institute is the one-stop scientific executive Agency for resources and above-ground/below-ground disaster management services. The establishment of the Institute has led to the development of relief calibration and modeling tools from acquired data flows. Recognising the potential of combining photogrammetric modelling with drone flexible platforms, a reference partner was much needed to integrate such new know-how into its commercial offering and widen its scope for applications. The Azur Drones-BRGM Carnot partnership, also known as the ‘SUAVE Project’, takes on concrete form by providing the full potential of an established economically viable scientific practice for numerous peratorss via the Azur Drones SME.

Azur Drones expands its business to deal with major natural disasters Partnership with BRGM Carnot Institute - Azur Drones

2 Carnot Institutes work together on consumer-oriented product development

Partnership with Energies du futur - Leti Carnot Institutes- Bubendorff

Industry leader of built-in motorised blinds Bubendorff markets devices designed to automate with no auxiliary voltage supply, even when installed north!

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Partnership with Energies du futur - Leti Carnot Institutes- Bubendorff

2 Carnot Institutes work together on consumer-oriented product development

Industry leader of built-in motorised blinds Bubendorff markets devices designed to automate with no auxiliary voltage supply, even when installed north!

Supporting Innovation

The ‘ID2 Autonome’ controlled blind automated system comes complete with a blind, batteries and remote control pack offering outstanding energy savings thanks to a 100% solar return.
To ensure consistent system performance even with poor solar insolation a systematic methodology for efficient-energy use was approached so as to optimise a specified set of energy expenses (stand-by mode, radio contact between the blind and the remote control, the blind motor system…). The selection of the appropriate battery type has been decisive to meeting the French manufacturer’s Seal of Approval and 7-year warranty. The products have been available to consumers since 2012 and help the company keep its number one position in the French market.

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The client needs

The small, family-run Alsace-based Bubendorff enterprise has been specialising in the manufacture of roller shutters since 1959. While constantly striving to improve competitiveness, the manufacturer keeps investing substantially in research and development through logistical proficiency and innovative solutions to help each of their clients reduce their environmental impact. It is on this basis that Bubendorff approached and started discussions with LITEN, a section of the “Energies du futur” Carnot Institute , prompting the idea of a useable solar powered blind motorised system to suit one’s new or soon-to-be-renovated building/house whatever the light exposure. This requirement means increased efficiency, and optimisation of the entire energy system.

Partnership

The “Energies du futur” Carnot Institute has determined  the high-performance battery complying with optimized charging and discharging parameter assessment. The Leti*, Carnot Institute, enables significant gains in energy efficiency by dividing total radio communication consumption by 100, compared to the earlier generations of radio system. Such co-operation with Bubendorff has resulted in the launching of a comprehensive range of sustainable blinds whose energy-efficiency is enhanced when they are controlled according the ratio  amount of sunshine / temperature.

* Research institute for electronics and information technologies

 

2 Carnot Institutes work together on consumer-oriented product development Partnership with Energies du futur - Leti Carnot Institutes- Bubendorff

At the heart of a winning strategy is collaborative robotics

Partnership with ARTS Carnot Institute - Kuka

The ARTS Carnot Institute helps Thyssenkrupp Presta France tostrengthen its production tool.

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Partnership with ARTS Carnot Institute - Kuka

At the heart of a winning strategy is collaborative robotics

The ARTS Carnot Institute helps Thyssenkrupp Presta France tostrengthen its production tool.

Supporting Innovation

By co-ordinating highly sensitive tasks both humans and robotic systems can perform very closely in order to bring improvements in both productivity and agility to the production teams. The on-site integration of LBR* iiwa, Kuka’s collaborative robot, into these OEM’s** highly automated production facilities is considered very innovative. Not only in terms of state-of-the-art technology but also regarding its contribution in relation to comfort at the workstation, new material architectures and process simplification. Beyond selecting the appropriate hardwares the real innovation revolves around the approach to setting an industrial policy for Industry 4.0 developed and tested based on multiple scenarios, while winning over the operators’ support) at the same time.

* Lightweight robot (Leichtbauroboter)

** Original equipment manufacturer 

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The client needs

Thyssenkrupp Presta France [attention, boutons des versions anglaise et allemande non actifs sur le site web de l’entreprise], which employs about 1200 people spread over 2 highly automated production facilities (Florange and Fameck), have been ensuring assembly of steering columns and EPS (Electric Power Steering) systems since 2001 and 2011 respectively. Praised by all the major car brands the company delivers on a just-in-time basis security components that can be found on nearly 1 car out of 7 around the world. To maintain and reinforce its position globally, the foundations for developing one’s production base remain insufficient. New solutions must be tried and tested constantly and the production teams driven to technical perfection regularly. Such endeavour could only be achieved through an influx of external resources with a long-term vision in line with the company’s values.

Partnership

With its strong network of 20 research labs spread over 15 production sites across 9 regions the ARTS Carnot Institute has the capacity to respond to a high volume of ad-hoc industrial inquiries quickly and efficiently and to provide decisive technological expertise at knocking down the technological barriers [OU unlocking the technological bolts]. In view of the appropriate Thyssenkrupp requirements, the ARTS Carnot Institute has developed a robust co-robot cell to assess the robot’s ability to perform specific rack ? assembly operations using different configurations and [steering ?] types. While affirming the need of a global vision, the ARTS Carnot Institute has provided impetus and supported Thyssenkrupp Presta France’s  exemplary Industry 4.0 approach in the region to allow the business impact of collaborative robotics (ColRobot) to be encouraged, notably by the launch of a specialised Master’s Degree Programme at ENSAM Lille*.

*Arts et Métiers Paris Tech

At the heart of a winning strategy is collaborative robotics Partnership with ARTS Carnot Institute - Kuka

Diota becomes the first French publisher of Augmented Reality software for industrial use

Partnership with CEA LIST Carnot Institute - Diota

Technological success for a recently launched start-up supported by the CEA LIST Carnot Institute.

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Partnership with CEA LIST Carnot Institute - Diota

Diota becomes the first French publisher of Augmented Reality software for industrial use

Technological success for a recently launched start-up supported by the CEA LIST Carnot Institute.

Supporting Innovation

Commercial success for Diota’s Augmented Reality (AR) software solution for the Manufacturing Industry is already under way. It offers above all new ways to get everyone acquainted with a new manufacturing, control and maintenance format. The primary asset of such leading-edge technology for CEA LIST: a model-based markerless 3D tracking device for object identification linked to a multi-criteria information overlay module. Second asset: a gateway connecting the  software and  Industrial Information Systems directly to each other.

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The client needs

The DiotaPlayer solution enables the improvement of manufacturing efficiency through the interaction between the digital data interfaces and the workspaces. Diota’s AR software solutions empowers all human operators performing time-continuous operation tasks to simplify data collection using markerless technique while providing enhanced ergonomics. Via a link-up with the Corporate information system DiotaPlayer makes it possible for the operators to receive the 3D models created from the 3D scanned data at both plant and production line levels. Into the bargain, higher productivity gains and quality outcomes leading to a reduced number of resultant manual inspections.

Partnership

The CEA LIST research efforts are devoted to developing digital intelligent systems aiming to specifically meet the challenge of the Factory of the future. The teams as of 2009 have become involved in the project by supporting Diota’s start-up, also by bringing its expertise in the AR field. The fruitful partnership has given the start-up the opportunity to appeal to a vast number of large corporate groups but also SMBs using AR for communication purposes or to highlight their product portfolio. CEA LIST Carnot Institute, which collaborates closely with Diota, helps them continue writing their success story on a worldwide scale. With  Safran and CEA Investissement’s entry in the stock of Diota, along with a doubling of the present level of its personnel, the start-up is stepping up its industrial development strategy.

Diota becomes the first French publisher of Augmented Reality software for industrial use Partnership with CEA LIST Carnot Institute - Diota

The French solution to treat obesity without surgery arises from a partnership Carnot

Partnership with Cetim Carnot Institute - Horuscare

Start-up Horuscare considers clinical trials of alternative innovative solution to bariatric surgery for 2017 agenda.

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Partnership with Cetim Carnot Institute - Horuscare

The French solution to treat obesity without surgery arises from a partnership Carnot

Start-up Horuscare considers clinical trials of alternative innovative solution to bariatric surgery for 2017 agenda.

Supporting Innovation

Slowing passage into the bloodstream of essential nutrients so as to facilitate significant weight loss! Such is the tenet of Horuscare’s ‘Reborn’ medical device. A 60-cm titanium / silicone tube that is inserted into the duodenum during an  endoscopic by high channel non-surgical procedure. Once the tube is in place, the outer membrane prevent fats and sugar from quickly seeping into the bloodstream. The system effectiveness in particular lies in its capacity to seal off the supply of nutrients, at the same time assess organic stability.

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The client needs

Horuscare was born out of the conviction of Jean-Michel Verd, the founder of the company, that existing obesity treatment approaches needed to be re-thought. Both mechanical and medical expertises have been necessary to determine the relevant technical base to guarantee stability and reliability of the system after implementation. The first step required formalising a set of constraints in accordance with very strict specifications imposing that no hook cause wounds or infections.  The device placement was however recognised essential to avert migration and subsequent intestinal obstruction due to contractions. In view of such procedure, long-term simulator testing was performed to allow validation of the 60-cm tube length hypothesis based on the original anatomical shape of the intestine (anchoring the final 3D-position of the ligament of Treitz at 180 degrees)

Partnership

Assistance has been provided as needed to Horuscare by CETIM Carnot Institute at Saint-Étienne for the development of the medical device. After specifications were completed several alternatives assessments have been devised. Hence stent– which is already used in cardiology - as the chosen solution. The waterproof membrane structure is supported by the stent which is held in position without hooks. Consequently, the device and unique test bench were jointly developed by CETIM and Horuscare. Such bench is used by both Radwan Kassir, MD. at Saint-Étienne University College Hospital, and Horuscare to determine the proof-of-concept in vitro study with a prototype. Beyond the patenting, Horuscare is presently involved with animal-based (in vivo) testings, at the same time seeking adequate funding of clinical trials applied to the human body. This innovation enriches the offer of not surgical therapy and aims at a multi-million euro mainly export market.

The French solution to treat obesity without surgery arises from a partnership Carnot Partnership with Cetim Carnot Institute - Horuscare

A new surface treatment to meet aerospace industry requirements

Partnership with Chimie Balard Cirimat Carnot Institute - Mécaprotec
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Partnership with Chimie Balard Cirimat Carnot Institute - Mécaprotec

A new surface treatment to meet aerospace industry requirements

Supporting Innovation

The  Zinc-Nickel process enables to protect against corrosion surfaces subject to high stress, particularly in the aerospace sector.  The usual method, which is based on the use of products that have a high degree of toxicity, such as Cadmium and Chromium, had to be replaced for compliance with applicable international regulations. Many years of research have been necessary to develop a new type of environmentally-friendly electrolyte. Mécaprotec today is in possession of a unique process recognised by leading aircraft manufacturers worldwide where the benefits compel for competitive advantage and revenue increase.

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The client needs

Mécaprotec Industries is a Toulouse-based medium-sized business of 400 employees facing fierce competition and growing demand from manufacturers. Committed very early to a programme of environmentally-friendly improvements, Mécaprotec Industries have developed from a supply-based business to a proactive-based ‘prescriber-advisor’ [OU from an executor to an experienced innovator]. By soliciting a Research partner Mécaprotec has succeeded in developing its own exclusive process, opening access to foreign markets while meeting the highest standards of the most demanding industries. Beyond the commercial dimension and the posting of regular growth in revenues Mécaprotec continues to collaborate with Research centres, thus ensuring successful strategy in terms of, innovation combined with the  flexibility and responsiveness of a human scale company.

Partnership

The Toulouse-based Inter-university Material Research and Engineering Centre (Centre Inter-universitaire de Recherche et d'Ingénierie des Matériaux, Cirimat) is part of the Chimie Balard Cirimat Carnot Institute. Its team of researchers  work on the design, development, characterisation and study of basic physical-chemical properties and other ceramic, metal or polymeric materials in usable conditions. Cirimat contributions to the Zinc-Nickel process development has been essential for determining the new electrolyte formulation without altering the resistance characteristics treatment.  A key to successful Research and knowledge transfer, yet another example of the Carnot Institute’s commitment to its local industrial partners on a large variety of skills and tools.

A new surface treatment to meet aerospace industry requirements Partnership with Chimie Balard Cirimat Carnot Institute - Mécaprotec

From the treatment of blindness to Super Bowl

Partnership with Voir et Entendre Carnot Institute - Atis

Atis, from Research to global industrial success.

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Partnership with Voir et Entendre Carnot Institute - Atis

From the treatment of blindness to Super Bowl

Atis, from Research to global industrial success.

Supporting Innovation

ATIS is a camera whose system core works in a similar way to the eye retina. The bio-inspired vision sensor operates in an asynchronous mode on a stream of per-pixel incoming events rather than displaying conventional split-action movement by superimposition of successive images. The sensor performance in terms of data acquisition, encryption and energy consumption makes it an essential and unique choice for applications requiring capture of real-time data.

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The client needs

This technology was first applied to respond to the specific needs related to the development of bionic vision systems (artificial retina). Such systems require an expedite processing of images associated with encoded information adapted to the specific retinal and cortical features.

The IRIS2* device, which is going through a clinical assessment, is currently being developed by Pixium Vision, a leading player in the treatment of blindness. The device, combining both an ATIS sensor and a retina implant, allows observed subjects with retinitis pigmentosa (RP) to perceive certain patterns of light and some shapes of objects and acquire a greater degree of autonomy in their day-to-day lives.

Beyond the more constant  medical activity, ATIS high potential was the key reason for setting up French spin-off Chronocam, to further develop its use across all image sensor markets (haulage, robotics, security, video games), and in the not too distant future improve instant replays at major sporting events such as the Super Bowl!

*Intelligent retinal implant system, second generation

Partnership

The ‘Voir et Entendre’ Carnot Institute is one of the leading integrated Eye Research centresin Europe. It was in this Institute that the team of researchers and mathematicians designed the sensors and algorithms in co-operation with Pixium Vision. On top of this, the Institute is concurrently working in close collaboration with Chronocam. These various exchanges show the Carnot Institute’s ability to effectively integrate into the economic and industrial realities of innovative enterprises.

  

From the treatment of blindness to Super Bowl Partnership with Voir et Entendre Carnot Institute - Atis

With the serious game Toap Run Genious becomes an actor of silver economy

Partnership with ICM Carnot Institute - Groupe Genious

The Genious-ICM Carnot resulting partnership initiative stands out for its therapeutic software excellence.

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Partnership with ICM Carnot Institute - Groupe Genious

With the serious game Toap Run Genious becomes an actor of silver economy

The Genious-ICM Carnot resulting partnership initiative stands out for its therapeutic software excellence.

Supporting Innovation

Thanks to the joint efforts of computer-games specialists, neuroscientists [OU brain researchers] and clinicians the use of gaming applications [OU of serious games] as a practical tool in healthcare is now very much a reality. The growing aging population means looking at new mechanisms to prevent and manage neurological disorders from a mixture of sources (Alzheimer’s disease, stroke…). The designed ‘Toap Run’ software intented for people suffering from Parkinson’s disease combines digital creativity and a high level of scientific rigour. The rapidly developing healthcare industry was very much in need of such forerunner with very effective – verified and calibrated - innovative solutions. As of October 2016 the Toap Run serious game will be freely available to health care professionals once the subsequent clinical phase has been validated.

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The client needs

Since 1983, the small and medium-sized Paris area-based Genious Group of 200 employees, with branches in Montpellier and Rennes, has developed the skills and expertise needed in the fields e-learning, mobile data and serious games. As an e-health contributor, the IT services provider has wanted to improve mobility of all patients with Parkinson’s disease. Furthermore the entire solution had to be cost-effective and scalable so as to provide helpful reference to caregivers to track symptom assessment. To validate such approach Genious Group had to ensure continuity of scientific support for the project and evaluate its possible use in real-life settings.

Partnership

The ICM Carnot Institute is conducting active brain and spinal cord research at Pitié-Salpêtrière Hospital in Paris. Consequently, both the researchers and clinical neurosciences experts have collaborated with Genious on the Toap Run project. As a result, progress in primary health care affecting therapists as well as patients has permitted to allow Genious to be recognised among one of the best digital gold diggers. In addition, Toap Run has been selected as a potential successful candidate as part of the WorldWide Innovation Challenge 2030. Beyond general availability for the software, the desired partnership took on concrete form also with the establishment of a shared lab called BRAIN e-NOVATION

With the serious game Toap Run Genious becomes an actor of silver economy Partnership with ICM Carnot Institute - Groupe Genious

Pellenc ST sold 20 machines to the biggest European waste treatment facilities

Partnership with Irstea Carnot Institute - Pellenc ST

R&D strategy for the PellencST Carnot partnership becomes export triumph.

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Partnership with Irstea Carnot Institute - Pellenc ST

Pellenc ST sold 20 machines to the biggest European waste treatment facilities

R&D strategy for the PellencST Carnot partnership becomes export triumph.

Supporting Innovation

Near-infrared spectroscopy (NIRS) enables the optical analysis of various dry materials. In-depth analysis is needed to be able to discriminate between natural timber and painted wood, or between organic wastes and plastics. Innovation is above all about the ability to identify with a limited margin of error water-containing compounds. The colour-analysis / maximum-specimen-referencing / complex-algorithm-development combination has made it possible to put high-precision and high-performance optical sorting equipments onto the market.

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The client needs

As of 2001 French start-up Pellenc ST has drawn on its analytical approach to describe the fruit ripening stages to tackle the very promising market for waste treatment. In 2009 the company responds to this challenge with the TRI+ project addressing food waste processing and wood recovery for recycling. Technological research and development effort is vast and essential for the very capable small and medium-sized Vaucluse-based robotics and infrared-processing specialist service provider. Completed in 2014 the project has culminated in a large number of sales, an Export Award as well as the selling of 20 machines to the biggest European waste treatment facilities in Naples.

Partnership

Irstea at Montpellier has been a long-standing partner of Pellenc SA, then clearly of Pellenc ST. The unique expertise of the lab is used to build a comprehensive knowledge base, therefore contributing to the Institute’s opportunity to publish significant articles in accordance with the contract’s confidentiality provisions. The research unit has been instrumental in promoting efforts to make the TRI+ project a success. Such endeavour could not have been supported by the start-up alone no matter how forceful. Concerned by the direct economic benefits of such partnership the teams have delegated 35 person-months over 4 years.

Pellenc ST sold 20 machines to the biggest European waste treatment facilities Partnership with Irstea Carnot Institute - Pellenc ST

A new process for the marking of glass packaging​ and forgeries protection

Partnership with Chimie Balard Cirimat Carnot Institute - Athéor

Athéor-owned innovative Glass’in® process is being marketed thanks to a partnership with the Chimie Balard Cirimat Carnot Institute.

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Partnership with Chimie Balard Cirimat Carnot Institute - Athéor

A new process for the marking of glass packaging​ and forgeries protection

Athéor-owned innovative Glass’in® process is being marketed thanks to a partnership with the Chimie Balard Cirimat Carnot Institute.

Supporting Innovation

Glass’in® patented ink is a dedicated technology for the marking of glass packaging for companies active in the cosmetic, food-processing, motor vehicle and pharmaceutical industries. The glass marking technology prevents glass weakness, while avoiding any changes in continuous production lines. The authentication solution expert provides either visible or invisible inkjet printing devices, including with decorative effects, when illuminated by UV beam. The designed optical scanner enables the reading of a unique hidden identifier. The marking is fully tamper-proof, solvent-resistant and readable regardless of the supporting element colour.

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The client needs

Athéor was actively looking for a cost-reducing process technology in terms of glass marking. Making traceability and measures to combat counterfeiting more accessible both economically and technically provides the Montpellier-based start-up with extreme competitive advantage. In 2015 Athéor signed an agreement for the marking of 20 million bottles of Champagne.

Partnership

The Chimie-Balard Cirimat Carnot Institute as of 2010 has participated in the design and development of the ink composition comprised of colourants and optoelectronic components. Researchers with expertise in molecular architecture and nanostructured materials were vital to the success of a new regional project in full compliance with the Charter of the Carnot Institutes.

 

A new process for the marking of glass packaging​ and forgeries protection Partnership with Chimie Balard Cirimat Carnot Institute - Athéor